Analyse

Overview The Analyse phase transforms collected and connected data into meaningful insights. It enables users to understand the performance of machines, production lines and entire factories. This phase provides the foundation for continuous improvement, optimisation and data driven decision making within industrial environments. Purpose of the Analyse Phase The objective of the Analyse phase is to give users direct visibility into operational processes. Data that was previously locked inside machines becomes accessible through dashboards, visualisations and analytical tools. This improves awareness of production behaviour and helps identify patterns, inefficiencies and opportunities for improvement. Visualising Operational Information FactoryNebula provides several visualisation tools that present data in clear and interactive formats. Dashboards can show trends, performance indicators, cycle time behaviour, quality metrics and machine status changes. These visualisations allow operators, engineers and managers to monitor processes in real time and act on deviations as soon as they occur. Using Data for Process Insight Collected data is processed and structured so that it can be analysed without additional engineering work. Users can examine changes in machine performance, compare products or production shifts and identify where delays or stoppages occur. The Analyse phase helps create a complete view of the production process, from raw machine signals to high level performance metrics. Integration with Analytical and Business Tools The platform supports connections to external analytical environments. Data can be used in cloud analysis tools, BI dashboards or advanced statistical platforms. This enables deeper investigation into throughput, product quality, maintenance behaviour or energy consumption. The Analyse phase therefore connects the operational world with the business intelligence environment of the organisation. Supporting Predictive and Intelligent Applications With structured and continuous data flows the Analyse phase enables more advanced techniques such as predictive maintenance and machine learning. Patterns in historical data can highlight early signs of failure or identify optimal production conditions. These insights help organisations reduce downtime and improve overall equipment effectiveness. Outcome of the Analyse Phase After completing the Analyse phase users gain a clear understanding of their production environment. Data is no longer isolated but becomes a source of knowledge that drives better decisions. This phase empowers factories to improve reliability, enhance performance and build a foundation for intelligent manufacturing.

Connect

Overview The Connect phase links collected data to higher level systems, cloud environments and business applications. It transforms machine level information into accessible data streams that can be used throughout the organisation. This phase creates the bridge between operational technology and the digital ecosystem that surrounds modern production environments. Purpose of the Connect Phase The objective of the Connect phase is to deliver data to the right destination in a secure and structured manner. Factories often require data for monitoring, reporting, real time dashboards, quality systems and external analytical tools. By managing all connections centrally the platform enables seamless integration without complex custom development. Connecting to Cloud and Enterprise Systems FactoryNebula devices can send data to a wide range of cloud platforms and enterprise solutions. Common destinations include data lakes, data warehouses, MES applications and analytical services. Connections to environments such as Azure, AWS and Power BI can be prepared directly within the Cloud Manager. This approach ensures that every device sends data in a consistent way across all installations. Industrial Protocol and API Connectivity The platform supports multiple methods for delivering data. This includes industrial communication protocols, streaming technologies and modern API based endpoints. The device can publish data through lightweight message platforms, forward information to REST based services or interact with systems that expect industrial machine signals. These options give the user full flexibility in designing the desired data flow. Secure Transmission of Operational Data Security remains a central aspect during every connection. All outgoing communication uses certificate based trust and encrypted channels. The device verifies the destination before transmitting any data which prevents data from being sent to untrusted endpoints. This provides a secure communication path for environments where operational integrity is essential. Managing Data Flow and Routing The Connect phase also determines how data is structured and routed. The user can decide whether data is sent immediately, grouped into batches or enriched with additional context. Routing rules define which values travel to which destination. This ensures that each part of the organisation receives only the information that is relevant to its purpose. Outcome of the Connect Phase Once the Connect phase is completed the device acts as a reliable communication partner for the entire digital environment. Machine data becomes available to dashboards, cloud applications and analytical tools in a secure and organised manner. This enables informed decision making and creates a foundation for advanced manufacturing intelligence.

Collect

Overview The Collect phase focuses on gathering reliable and consistent data from machines, sensors and production systems. This phase is essential for creating visibility within the factory environment and forms the foundation for analytics, reporting and process optimisation. Purpose of the Collect Phase The goal of the Collect phase is to capture data directly from operational equipment in a structured and dependable way. Modern factories often contain many different brands and generations of machines. FactoryNebula devices unify these differences by translating machine specific protocols into a standard format that can be used throughout the platform. Collecting Data from Industrial Equipment During the Collect phase the edge device communicates with machines through industrial protocols. These protocols include a wide range of commonly used communication methods from PLCs, CNC machines, robots and sensors. The device reads values such as production counters, machine states, cycle times, quality data and temperature readings. By supporting various protocols the platform can interact with both new and legacy equipment. Normalising and Structuring Data Raw machine data is often fragmented or designed for specific hardware. The edge device converts incoming values into a consistent and structured model. This normalised data model allows analytics and applications to work with the same variable names and data formats regardless of the machine type. The result is an environment where dashboards, analysis tools and cloud applications can operate without custom integration for every machine. Ensuring Data Quality and Reliability Data collection includes integrity checks that verify the availability and correctness of the values. When a device detects communication errors it automatically reconnects or retries the operation. This ensures that gaps in the collected information are minimised. The device also records timestamps and state changes so that events can be reconstructed accurately. Local Processing and Buffering FactoryNebula devices can process data locally before sending it to external systems. This may include filtering, simple logic operations or combining multiple values. If a network connection becomes unavailable the device stores collected data temporarily and sends it once the connection is restored. This guarantees continuity even in unstable environments. Outcome of the Collect Phase After completing the Collect phase the system possesses a stable flow of structured and reliable data. This data can then be used for monitoring, dashboards, predictive analysis, reporting or continuous improvement initiatives. The Collect phase therefore acts as the bridge between operational equipment and the digital environment.

Collect

Overview The Collect phase focuses on gathering reliable and consistent data from machines, sensors and production systems. This phase is essential for creating visibility within the factory environment and forms the foundation for analytics, reporting and process optimisation. Purpose of the Collect Phase The goal of the Collect phase is to capture data directly from operational equipment in a structured and dependable way. Modern factories often contain many different brands and generations of machines. FactoryNebula devices unify these differences by translating machine specific protocols into a standard format that can be used throughout the platform. Collecting Data from Industrial Equipment During the Collect phase the edge device communicates with machines through industrial protocols. These protocols include a wide range of commonly used communication methods from PLCs, CNC machines, robots and sensors. The device reads values such as production counters, machine states, cycle times, quality data and temperature readings. By supporting various protocols the platform can interact with both new and legacy equipment. Normalising and Structuring Data Raw machine data is often fragmented or designed for specific hardware. The edge device converts incoming values into a consistent and structured model. This normalised data model allows analytics and applications to work with the same variable names and data formats regardless of the machine type. The result is an environment where dashboards, analysis tools and cloud applications can operate without custom integration for every machine. Ensuring Data Quality and Reliability Data collection includes integrity checks that verify the availability and correctness of the values. When a device detects communication errors it automatically reconnects or retries the operation. This ensures that gaps in the collected information are minimised. The device also records timestamps and state changes so that events can be reconstructed accurately. Local Processing and Buffering FactoryNebula devices can process data locally before sending it to external systems. This may include filtering, simple logic operations or combining multiple values. If a network connection becomes unavailable the device stores collected data temporarily and sends it once the connection is restored. This guarantees continuity even in unstable environments. Outcome of the Collect Phase After completing the Collect phase the system possesses a stable flow of structured and reliable data. This data can then be used for monitoring, dashboards, predictive analysis, reporting or continuous improvement initiatives. The Collect phase therefore acts as the bridge between operational equipment and the digital environment.

Configure

Overview The Configure phase is the first step in preparing any FactoryNebula device for use. It ensures that every device arrives fully ready for deployment and that all applications, security settings and data connections are correctly defined before the device is powered on. Purpose of the Configure Phase The Configure phase creates a reliable foundation for every installation. By preparing devices in advance, the user avoids manual on site setup and reduces the time needed to place new equipment into production. This approach also ensures that all deployed devices follow the same configuration standards. Remote Preparation Through the Cloud Manager All configuration work is performed in the FactoryNebula Cloud Manager. Users can assign roles to devices, select applications, define data sources and prepare communication settings without direct access to the hardware. When a device is powered on for the first time it retrieves its assigned configuration and applies it automatically. Selecting Applications and Functions Each device can run one or more FactoryNebula applications. Examples include machine data collectors, HMI interfaces, process analysis tools, low code automation, dashboards and many others. During configuration the user selects the required applications and defines their parameters. These parameters are stored centrally which ensures identical behavior across multiple devices. Defining Machine and Data Connections Connectivity settings determine how the device interacts with machines and external systems. The user can select industrial protocols, define data endpoints and prepare connections to cloud platforms or on site data environments. Configuration templates make it possible to create a single standard setup and apply it to many devices at once. Security and Identity Management Every device receives a unique identity controlled by the Cloud Manager. Certificates are created automatically and verify the relationship between the device and the cloud environment. This process ensures secure communication and prevents unauthorized devices from entering the network. All required security material is applied during configuration so that commissioning remains simple and consistent. Outcome of the Configure Phase By completing the Configure phase each device becomes fully prepared for activation. Once connected to power and network it will authenticate itself, load its configuration and begin operation without the need for local adjustments. This provides a predictable and efficient workflow that supports both small scale and large scale industrial environments.

Security

Container settings

Container manager

Template manager

TransAI

Overview This component within the Voyager Gateway provides a secure and standardized environment for exchanging data with external systems and organizations.It enables controlled sharing of selected production or process information with trusted partners such as service providers, integrators or analytical platforms.By centralizing external communication through this environment, the Gateway ensures that all data exchange remains secure, auditable and fully under administrative control. Purpose and Role In connected manufacturing ecosystems collaboration with external parties is often essential for maintenance, analytics and optimization.However, sharing industrial data outside the organization must be done carefully to protect intellectual property and operational integrity.This functionality provides a structured way to manage those connections.Administrators can define exactly which data is shared, with whom and under what conditions.It acts as a secure bridge that enables cooperation and innovation while maintaining strict compliance with cybersecurity and privacy requirements. How It Works The system collects and filters relevant data from within the Gateway, such as performance metrics, process variables or aggregated reports.This data is then formatted and transmitted to external systems using secure communication protocols and authentication methods.Each connection is configured with its own access rules, transmission frequency and encryption parameters.Administrators can monitor connection status, track data flow and review detailed logs of all transfers.The environment supports both real time streaming and scheduled batch exchange, allowing flexible integration with external analytical tools or partner platforms. Use in Manufacturing This functionality enables manufacturers to collaborate effectively with partners while keeping full control of their operational data.For example, maintenance providers can receive live equipment performance information for predictive service planning.Analytical partners can access selected process data to optimize quality or efficiency.System integrators can synchronize specific datasets with higher level systems without requiring direct network access to production equipment.By managing all communication through a single interface, the organization ensures transparency, consistency and security in every external interaction. Integration and Flexibility The external data exchange environment integrates seamlessly with all other components of the Voyager Gateway.It can gather information from controllers, sensors, databases and visualization tools and deliver it to external systems in structured formats.The environment supports flexible mapping of variables and can be configured to meet the specific requirements of each partner.Integration with authentication, monitoring and data storage components ensures that all information shared externally remains traceable within the internal data governance framework.Its modular design allows it to adapt easily to future protocols, standards or business relationships. Security and Governance Security is a fundamental aspect of this environment.All data exchange occurs through encrypted channels and authenticated sessions.Administrators control which users can configure or activate external connections and all activity is recorded for auditing.Data masking and filtering rules can be applied to remove sensitive content before transmission.In addition, policies can define when and how long data is available to external systems, ensuring full compliance with organizational and regulatory standards.These mechanisms guarantee that collaboration does not compromise the integrity or confidentiality of production information. Advantages and Best Practices This environment provides a consistent and reliable method for managing data exchange across organizational boundaries.It replaces ad hoc communication methods with a standardized process that is secure, monitored and repeatable.To achieve the best results, organizations should define clear data sharing policies, maintain an updated list of approved partners and review access logs regularly.Establishing agreements that outline data ownership, retention and usage rights further strengthens governance.When implemented correctly this functionality becomes a foundation for trusted cooperation and continuous improvement through shared insight. Summary This component of the Voyager Gateway enables secure, transparent and well governed collaboration with external partners.By centralizing and controlling data exchange it ensures that valuable production information can be shared safely and purposefully.Through its balance of flexibility and security, the external data exchange environment empowers manufacturers to connect confidently with their digital ecosystem while maintaining full ownership of their operational data.

VPN

Overview This component within the Voyager Gateway provides an advanced environment for managing and optimizing network connections across industrial systems.It enables administrators to configure routing, wireless communication, virtual networks and firewall settings within a unified interface.By integrating network management directly into the Gateway, it ensures reliable, secure and flexible connectivity between machines, devices and external systems that support production and data exchange. Purpose and Role In modern manufacturing environments, stable and secure network communication is essential for connecting controllers, sensors and enterprise systems.This functionality acts as the central hub for managing network infrastructure within the Gateway.It allows users to define network policies, control bandwidth usage, set routing paths and manage wireless access points.Through this centralized approach, organizations gain consistent control over how industrial data travels across the network, improving both performance and cybersecurity. How It Works The network management environment operates as an embedded control layer within the Voyager Gateway.It provides a graphical interface for configuring essential network functions such as routing tables, virtual local area networks, address assignments and connection priorities.Administrators can create secure tunnels for remote communication, apply filtering rules and monitor traffic in real time.The environment supports both wired and wireless connections and ensures that each interface is optimized for reliability and throughput.Continuous monitoring tools track connection status and performance to maintain a stable network foundation for all Gateway operations. Use in Manufacturing This functionality is used to maintain connectivity between production systems, industrial controllers and enterprise applications.It allows network segmentation between different production areas to increase safety and limit interference.Secure tunnels can be configured to connect remote sites or mobile devices without exposing internal systems to the public network.It also enables prioritization of critical communication, ensuring that time sensitive data such as process control messages is delivered without delay.By consolidating all network functions in one environment, manufacturers gain better visibility, reliability and control of their communication infrastructure. Integration and Flexibility The network environment integrates seamlessly with all other components of the Voyager Gateway.It supports communication for automation, monitoring and data analytics systems and ensures that all data flows follow defined security and routing policies.Administrators can synchronize network settings with other sites, creating consistent configurations across multiple facilities.Because the environment is modular, it can be extended with additional protocols, security options or network interfaces as operational requirements evolve.This flexibility allows it to support both local edge deployments and complex multi site architectures. Security and Governance Security is a core element of this environment.It provides encryption for all external communication channels and includes integrated firewall protection.Access to network configuration is restricted through authentication and role based permissions, ensuring that only authorized users can modify settings.All configuration changes and connection activities are logged for auditing.The system supports backup and restoration of network profiles to ensure rapid recovery and consistency across updates.These measures guarantee that communication within the industrial network remains secure, traceable and compliant with organizational standards. Advantages and Best Practices This network management functionality allows organizations to maintain a high level of control and visibility over their communication infrastructure.It simplifies setup, reduces downtime and ensures that production data travels securely and efficiently between connected systems.To achieve optimal performance, administrators should regularly review firewall rules, monitor bandwidth usage and maintain updated access credentials.Defining clear network zones and applying redundancy where possible further enhances reliability.When properly implemented, this environment forms the backbone of a resilient and secure industrial connectivity strategy. Summary This component of the Voyager Gateway provides a comprehensive foundation for network configuration and control.By uniting routing, security and monitoring within one environment, it ensures that industrial communication remains stable, protected and efficient.With its combination of flexibility, scalability and governance, the network management environment supports safe and reliable connectivity across every level of modern manufacturing.

Secure Remote Connection Environment

Overview This component within the Voyager Gateway provides a secure method for establishing remote connections to devices and systems that are located inside protected industrial networks.It enables authorized users to access on site equipment through an outbound encrypted connection without requiring direct exposure of internal network ports.By using this controlled and monitored connection method, the Gateway allows remote maintenance, updates and troubleshooting while maintaining compliance with strict cybersecurity policies. Purpose and Role In many production environments direct external access to machines is not allowed for safety and security reasons.This functionality resolves that challenge by enabling a secure outbound communication channel that creates a bridge between the internal network and approved remote systems.Once the connection is established authorized personnel can access the Gateway and its connected equipment as if they were physically on site.This provides a safe and reliable solution for remote support, system configuration and performance monitoring across distributed locations. How It Works The system initiates an encrypted outbound session from within the industrial network to a trusted external endpoint.After authentication the session creates a tunnel that allows remote access through a single controlled path.Because the connection is initiated from the inside of the network, no inbound firewall rules or port forwarding are required.This approach eliminates the risk of unsolicited external access while still enabling full functionality for maintenance and diagnostics.The environment monitors the state of the connection continuously and can automatically restore it if an interruption occurs, ensuring persistent and stable availability when required. Use in Manufacturing This functionality is widely used for secure remote maintenance and support of production systems.Engineers can connect to the Gateway to inspect equipment behavior, update configurations or perform diagnostics without the need to travel to the site.Service providers can deliver timely assistance for complex installations while plant operators maintain control over when and how access is granted.It is particularly useful for multi site operations where quick access to remote facilities is necessary to reduce downtime and improve overall operational continuity. Integration and Flexibility The secure connection environment integrates fully with the Gateway’s user management and logging systems.Access rights are aligned with defined user roles, ensuring that permissions are consistent across all connected environments.It can be combined with monitoring and automation tools to enable remote configuration of data flows, logic routines or visualization dashboards.Administrators can schedule availability windows, control connection duration and restrict access to specific functions or devices.This flexibility allows organizations to balance accessibility and control, adapting the connection policy to their operational and security needs. Security and Governance All connections established through this environment are encrypted using modern cryptographic protocols.Authentication is handled through secure credentials or key based methods, eliminating the use of unprotected passwords.Each session is recorded in detailed audit logs that capture user identity, connection time and executed actions.Administrators can disable or revoke access immediately if required and can enforce session time limits for additional safety.These measures ensure that remote access remains accountable, compliant and aligned with organizational cybersecurity frameworks. Advantages and Best Practices This approach to remote connectivity provides an effective alternative to conventional methods such as direct network exposure or complex virtual private networks.It minimizes security risks, simplifies configuration and gives full administrative control over access permissions.To achieve the best results organizations should maintain updated credentials, use multi factor authentication and review session logs regularly.Defining clear procedures for access approval and session handling further enhances accountability.When implemented correctly this functionality becomes a key enabler of secure and efficient remote collaboration. Summary This component of the Voyager Gateway enables safe and transparent remote access to industrial systems without compromising network security.By establishing outbound encrypted connections it combines flexibility and protection in a single managed solution.It allows experts to support operations remotely, reduces downtime and ensures that production systems remain accessible under strict security and governance controls.

HMI

Overview This component within the Voyager Gateway provides a modern web based environment for creating and managing visualization screens for industrial systems.It allows users to design interactive process displays that show live production data, system status and performance indicators directly within a browser.By integrating this functionality into the Gateway, organizations can develop and maintain custom operator interfaces without external software, making visualization accessible from any authorized device connected to the network. Purpose and Role In manufacturing environments it is essential to present machine and process data clearly to operators and engineers.This visualization environment fulfills that need by providing tools for building dashboards, process diagrams and control panels that display real time data from connected devices.Users can view system status, monitor alarms and analyze performance trends without navigating between multiple applications.The result is a unified and easily maintainable visual layer that enhances situational awareness and supports quick decision making on the factory floor. How It Works The system connects directly to the Gateway’s data layer and retrieves live variables from controllers, sensors and machines.Users can design visualization screens through a browser based editor that supports drag and drop placement of elements such as indicators, charts and gauges.Each element can be linked to a specific data tag, allowing real time updates as process values change.Historical data stored in the Gateway can also be displayed for trend analysis and performance review.Because the interface runs entirely within the Gateway architecture, it provides consistent visualization across desktop, tablet and wall display devices without additional setup. Use in Manufacturing This functionality allows operators and supervisors to monitor production lines, machine conditions and process variables at a glance.Alarms, warnings and notifications can be shown visually to prompt immediate action.Maintenance teams can use the interface to track key parameters such as vibration, temperature or pressure while engineers can observe long term process behavior through historical trends.Managers can view aggregated dashboards that summarize production output, equipment availability and quality performance across multiple areas.By centralizing visualization, this environment enables clear communication of plant status at every organizational level. Integration and Flexibility The visualization environment integrates smoothly with all other components of the Voyager Gateway.It can display live and historical data from any connected source and interact with automation logic, data storage or analytics tools.Visualization screens can trigger actions or alerts based on user input or system conditions, creating a closed loop between monitoring and control.Because it is based on open web technologies, it supports easy customization and can be extended to display information from external systems such as enterprise resource planning or maintenance management platforms.This flexibility ensures that visualization can evolve alongside production requirements and digital transformation goals. Security and Governance Access to visualization screens and configuration tools is managed through centralized authentication and permissions.Administrators can assign viewing or editing rights based on user roles, ensuring that only authorized personnel can modify layouts or data bindings.All user actions and configuration changes are logged for traceability.Communication between clients and the Gateway is encrypted, protecting data integrity across the network.These measures ensure that visualization remains secure and compliant while remaining available for daily operational use. Advantages and Best Practices This environment simplifies the creation and maintenance of industrial visualization.It reduces dependency on external systems, accelerates deployment and ensures that process data is always accessible in an intuitive format.To ensure optimal performance, organizations should maintain consistent design standards, group related metrics logically and align dashboards with operational goals.Regularly reviewing and updating screens keeps the visual information relevant and useful.When used effectively, this functionality improves process transparency, operator awareness and overall production efficiency. Summary This component of the Voyager Gateway provides a complete visualization solution for connected manufacturing.By combining real time monitoring, historical data access and customizable design tools, it transforms complex production information into clear and actionable displays.Through integration, accessibility and security, this visualization and interface environment empowers users to monitor, understand and optimize industrial operations from a single connected platform.

SoftPLC

Overview This component within the Voyager Gateway provides an integrated environment for executing and managing programmable logic control directly inside the platform.It allows users to design, test and run automation programs that control processes, signals and equipment across the production network.By integrating logic execution into the Gateway itself, it combines traditional industrial control functionality with modern data processing and connectivity, creating a flexible and intelligent automation layer. Purpose and Role In most manufacturing environments machines rely on programmable logic to coordinate operations and ensure precision.However, these systems are often isolated or dependent on proprietary hardware.This functionality brings that capability into a unified digital space where control logic can be managed alongside monitoring, data collection and analytics.It allows engineers to create and deploy logic sequences that respond to real time events, synchronize devices and interact with data from other systems.The result is an open and adaptable environment that simplifies control integration and reduces reliance on external controllers. How It Works The programmable environment runs as a soft controller within the Voyager Gateway.It receives input signals from connected devices and executes control logic according to user defined programs.Outputs are sent to actuators, relays or machine interfaces to drive physical processes.The logic follows standard automation principles, supporting timers, counters, arithmetic functions and conditional operations.Users can create or import logic programs, deploy them directly and monitor execution through the Gateway interface.Because the system operates locally at the edge, reaction times remain fast and network dependence is minimized. Use in Manufacturing In practical use this functionality can control or coordinate auxiliary processes such as conveyors, pumps or sensors.It can also handle synchronization between machines, execute safety routines or collect operational data for analysis.Engineers can develop and simulate new automation strategies without affecting existing equipment, making it ideal for testing and prototyping.Maintenance teams can use it for quick adjustments or temporary control solutions during upgrades or repairs.This flexibility enables manufacturers to implement control logic quickly and efficiently while maintaining full visibility and traceability through the Gateway. Integration and Flexibility The programmable logic environment integrates tightly with all other Gateway components.It can exchange data with monitoring, visualization and analytics tools, allowing control decisions to be based on real time information.Logic programs can send messages, trigger alerts or store values in databases through direct links to the Gateway data layer.Because the environment is open and modular, users can extend its functionality or connect to a wide range of communication interfaces.This unified architecture allows automation logic, data flow and analysis to operate as a single coordinated system. Security and Governance Control level security is ensured through strict user authentication and permission management.Only authorized personnel can create, modify or deploy logic programs.All changes and executions are recorded for full auditability.The runtime operates in an isolated environment that prevents unauthorized access to underlying systems and ensures reliable execution of control tasks.Connections to field devices are protected through encryption and network segmentation, maintaining the safety and integrity of production operations. Advantages and Best Practices The programmable environment provides a cost effective and adaptable alternative to traditional control hardware.It simplifies the design and maintenance of automation processes and accelerates the development of new production logic.To achieve the best results, organizations should maintain version control of programs, document variable mappings clearly and test logic thoroughly before deployment.Combining this environment with the Gateway’s data management and visualization features enables a seamless connection between automation and information technology. Summary This component of the Voyager Gateway adds flexible and intelligent control capabilities to the platform.By embedding programmable logic directly within the Gateway, it unifies automation, monitoring and data integration into a single environment.This approach enables manufacturers to develop, test and manage control strategies efficiently while ensuring secure and transparent operation across the entire production system.

What is voyager gateway?

Overview The Voyager Gateway is an advanced industrial connectivity and data integration platform developed by FactoryNebula.It serves as a bridge between shop floor equipment such as PLCs, CNC machines, robots, and sensors, and higher-level IT, OT, or cloud systems.By enabling seamless communication and data flow across the entire production environment, the Voyager Gateway simplifies the path to Industry 4.0.It collects, normalizes, and integrates data from diverse machine networks, giving manufacturers real-time visibility and actionable insights without the need for complex or proprietary integrations. Key Features Multi-Protocol Connectivity The Voyager Gateway supports a wide range of industrial communication protocols, allowing it to connect to almost any type of machine or control system.Supported PLC protocols include Modbus TCP/RTU, Siemens S7, Ethernet/IP, and OPC UA.For CNC machines, it supports Fanuc FOCAS, Heidenhain DNC, and MTConnect.It can also communicate with legacy equipment through serial interfaces and fieldbus modules, ensuring compatibility with both modern and older production assets. Data Collection and Normalization The Gateway continuously captures real-time machine data such as cycle times, operating states, error codes, sensor readings, and energy consumption.It then standardizes and structures these data streams into a unified format, ensuring consistency across different devices and vendors.Both real-time streaming and batch data acquisition modes are supported, making it adaptable to various industrial applications. Edge and Fog Computing The Voyager Gateway processes and filters data locally before sending it to the cloud or IT systems.This approach reduces bandwidth requirements, minimizes latency, and ensures that critical information remains available even when network connectivity is limited.Local computation frameworks such as Node-RED enable visual logic building, while scripting support in Python or Node.js offers advanced flexibility.In the event of a network outage, data is stored locally and automatically synchronized once the connection is restored. Secure and Scalable Architecture Its modular design allows the Voyager Gateway to scale from a single machine to a multi-factory deployment.Cybersecurity is built into the architecture, with features such as encrypted communication, network segmentation, and optional intrusion detection using Suricata.The platform supports modular protocol extensions and regular updates, ensuring long-term adaptability and security. Integration with IT and Cloud Systems The Gateway integrates natively with major enterprise and cloud platforms, including AWS, Microsoft Azure, Google Cloud, SAP, Microsoft Dynamics, and Odoo.It is compatible with popular visualization and analytics tools such as Grafana, Power BI, and FactoryNebula’s own dashboards.Data can be exchanged through MQTT, Kafka, REST APIs, or SQL-based storage systems. Use Cases The Voyager Gateway enables machine data collection from diverse PLC and CNC systems, providing real-time visibility across production lines.It supports OEE and performance monitoring by delivering accurate, time-stamped data for dashboards and analytics.Manufacturers can use the collected data for predictive maintenance, early fault detection, and optimization of machine uptime.The Gateway also synchronizes production and quality data with ERP and MES systems, and enables secure remote monitoring of machine performance from any location. Benefits The Voyager Gateway ensures universal compatibility across different machine generations and manufacturers.It eliminates the complexity of integrating various industrial systems by acting as a single, unified access point for all shop floor data.This leads to improved transparency, faster decision-making, and higher production efficiency.Its scalable and modular architecture makes it future-proof, ready to grow alongside the needs of modern smart factories. Deployment Options The Voyager Gateway can be deployed locally at the edge for real-time processing and storage, in a fog configuration combining local and cloud processing, or in a cloud-connected mode that continuously streams data to enterprise systems.Each deployment model can be tailored to the specific network, performance, and security requirements of the manufacturing environment. Summary The Voyager Gateway is the cornerstone of FactoryNebula’s industrial data ecosystem.By connecting, translating, and managing data across diverse machines and protocols, it empowers manufacturers to move confidently toward digital transformation.With its robust connectivity, edge computing capabilities, and secure architecture, the Voyager Gateway delivers the foundation for a truly connected and intelligent factory.

RDP

Overview This component within the Voyager Gateway provides secure browser based remote access to devices, systems and operator interfaces within the industrial network.It allows authorized users to connect to remote desktops, terminals or control panels directly from a web browser without requiring any local installation or complex configuration.By integrating remote access into the Gateway, it becomes possible to manage and troubleshoot systems safely and efficiently from anywhere while maintaining full control over user authentication and session activity. Purpose and Role In many manufacturing environments access to control systems is restricted by strict network policies and physical boundaries.While this ensures safety it can complicate maintenance and support.This remote access functionality removes those barriers by enabling centralized and secure connections to on site equipment.Engineers, technicians and administrators can view and interact with control interfaces in real time to perform diagnostics, monitor operations or adjust configurations.The environment plays a vital role in reducing downtime, improving responsiveness and supporting remote collaboration across distributed teams. How It Works The system operates as a gateway between external users and internal industrial devices.When a connection request is initiated the Gateway authenticates the user, checks permissions and establishes an encrypted communication channel.The interface of the remote system is then streamed directly to the user’s browser where it behaves as if accessed locally.The environment supports multiple connection types including graphical desktop sessions and command line terminals.All sessions are routed through the secure infrastructure of the Gateway ensuring that the internal network remains isolated and protected from direct external exposure. Use in Manufacturing In daily operations this functionality enables secure remote maintenance, configuration and supervision of machines and systems.A technician can connect to an industrial computer to apply software updates or review system logs.An engineer can access a control interface to diagnose alarms or process deviations during off hours.Supervisors can monitor operator panels or machine dashboards remotely to verify production status.This flexibility allows experts to support multiple locations efficiently, reducing travel time and enabling immediate response to technical issues. Integration and Flexibility The remote access environment integrates seamlessly with the Voyager Gateway’s security and data management architecture.User accounts and roles are shared across the platform, ensuring consistent permission handling.It can be combined with monitoring and automation components so that remote sessions are available only when specific operational conditions are met.Connection templates can be predefined for different types of equipment to simplify access for authorized users.Because the entire system runs through standard web technologies, it is compatible with any device that supports a modern browser without requiring additional software. Security and Governance Security is the foundation of this environment.All connections are encrypted using modern protocols and every session is authenticated through the Gateway’s centralized identity management.Administrators can define granular access rules, restrict connection times and require multifactor authentication for critical systems.All user actions during a remote session are logged and can be reviewed for auditing and compliance.By routing all traffic through controlled outbound connections, the Gateway ensures that the internal industrial network remains secure while still allowing legitimate remote access. Advantages and Best Practices This functionality provides a safe and efficient alternative to traditional remote access methods such as virtual private networks or direct connections.It simplifies support and maintenance while maintaining a high level of control over who can access which systems and when.To maintain best practices organizations should regularly review access permissions, enforce strong authentication policies and monitor session activity.Training users to follow secure connection procedures further enhances protection.By implementing these measures the environment becomes a trusted tool for remote collaboration and industrial system management. Summary This component of the Voyager Gateway offers a reliable and secure way to access and control industrial systems remotely.By combining browser based connectivity with centralized security management it provides the flexibility of remote operations without compromising safety.It supports faster maintenance, improved uptime and streamlined collaboration across all levels of manufacturing while keeping the production network fully protected.

BI

Overview This component within the Voyager Gateway provides a powerful and interactive environment for data exploration, visualization and analysis.It enables users to transform industrial data into clear and meaningful insights that support daily operations and strategic decision making.Through its intuitive web interface, users can create visual dashboards, examine trends in real time and build reports that reflect the current state of production processes.The environment bridges the gap between raw data and actionable knowledge, helping teams across the organization understand and improve factory performance. Purpose and Role Modern manufacturing generates vast amounts of data from machines, sensors and control systems.To turn this information into value, it must be presented in a form that can be understood quickly and accurately.This environment fulfills that role by serving as the primary visualization and analytics layer within the Voyager Gateway.It provides operators, engineers and managers with a unified view of production metrics, key performance indicators and process conditions.By presenting live and historical data in interactive dashboards, it helps identify trends, detect anomalies and track progress toward operational goals. How It Works The visualization environment connects directly to the structured data sources managed by the Voyager Gateway.Information from controllers, machines and sensors is collected, normalized and made available for analysis.Users can access the web interface to build charts, graphs and dashboards by selecting data fields and applying filters or calculations.The environment supports a wide variety of visual representations such as time series charts, process overviews and summary indicators.All visual elements are dynamically updated as new data becomes available, ensuring that the displayed information always reflects current production conditions. Use in Manufacturing In a production context this functionality allows organizations to monitor plant performance and equipment behavior at every level.Operators can view real time dashboards that display output, downtime and process efficiency.Maintenance teams can analyze alarm frequencies, machine utilization and component wear.Quality departments can track defect rates and correlate them with process parameters to identify potential improvements.Management teams can use aggregated reports to evaluate productivity and energy use across multiple lines or facilities.The result is a shared, data driven understanding of manufacturing performance that supports continuous improvement. Integration and Flexibility This component integrates closely with all other areas of the Voyager Gateway.Data collected from various interfaces can be displayed directly in visual dashboards without additional configuration.It can combine live information from streaming sources with historical records stored in databases, providing both immediate and long term perspectives.The environment also supports external connectivity, allowing visualization of data from enterprise systems or cloud services alongside factory information.Its flexible structure makes it possible to design custom dashboards for different roles, from operators on the shop floor to executives overseeing multiple facilities. Security and Governance All access to the visualization environment is managed through authentication and role based permissions.Administrators can define which users may view, edit or share dashboards, ensuring that sensitive data remains protected.Connections to underlying data sources are encrypted and user activity is recorded for auditing.Dashboards and reports can be securely shared within the organization through controlled access links.These security measures guarantee that production information is accessible only to authorized personnel while maintaining full traceability of every interaction. Advantages and Best Practices This visualization and analytics functionality transforms complex datasets into intuitive and informative graphics.It encourages a culture of transparency and continuous improvement by making production data visible and easy to interpret.To achieve the best results, organizations should define consistent naming conventions for variables, standardize dashboard layouts and align metrics with business objectives.Regular review of visualizations ensures that dashboards remain relevant and accurate as processes evolve.When used effectively, this environment becomes an essential tool for operational excellence and informed decision making. Summary This component of the Voyager Gateway turns raw industrial data into visual intelligence.By integrating real time monitoring, historical analysis and interactive dashboards, it provides a complete view of manufacturing performance.With its combination of accessibility, precision and scalability, the data visualization and analytics environment enables teams to understand, optimize and continuously improve production operations.

Lowcode

Overview This component within the Voyager Gateway provides a visual environment for creating custom logic, data flows and automation workflows.It allows users to design, test and deploy control logic and data processing routines directly through a browser-based interface without requiring traditional programming knowledge.By representing data and process logic visually, it enables engineers and technicians to connect data sources, transform values and trigger automated actions across the entire production network. Purpose and Role In modern manufacturing, data originates from many machines, systems and sensors that must work together in real time.This environment serves as a bridge between raw industrial data and the applications that depend on it.It offers an intuitive interface where users can define workflows that link inputs to process actions, calculations or notifications.These workflows can automate repetitive tasks, respond instantly to events and coordinate activities across different systems, forming the foundation for intelligent and event driven production. How It Works The system operates within the Voyager Gateway architecture and uses predefined functional blocks to represent data sources, logic operations and outputs.Each block performs a specific task such as reading data, applying conditions or sending a message and can be linked visually to form complete workflows.Once deployed, the workflows run continuously and process incoming data in real time.Because execution occurs locally within the Gateway, latency remains minimal and data security is maintained inside the industrial network.Users can observe live data paths, test logic and adjust configurations directly, enabling rapid iteration and continuous improvement. Use in Manufacturing On the factory floor this functionality is used to automate common monitoring and control activities.For instance, a workflow can detect when a machine exceeds a temperature threshold, automatically generate an alert and store relevant information for later analysis.It can also calculate production efficiency, combine data from multiple systems or synchronize machine states between lines.By simplifying integration and logic design, operational teams can implement adjustments quickly without the need for external programming support or controller modifications. Integration and Flexibility This environment integrates smoothly with all other components of the Voyager Gateway.It can read data from controllers, sensors or databases and send results to dashboards, reports or enterprise systems.Workflows can interact with automation logic, visualization tools and external interfaces to create closed feedback loops between monitoring and control.The structure is modular and scalable, allowing new functions and connectors to be added as production requirements evolve.This makes it a central coordination layer that unites data processing, automation and communication within one cohesive platform. Security and Governance Access to the environment is managed through authentication and role based permissions.Only authorized users can create, view or modify workflows, ensuring full traceability of operational changes.All workflow executions and edits are logged for auditing and configuration backups are stored within the Gateway.The runtime operates in an isolated environment that prevents interference with core system components and protects network integrity.These safeguards maintain the balance between user flexibility and system reliability. Advantages and Best Practices This visual logic environment enables rapid creation of automation and data processing without deep coding expertise.It reduces implementation time, supports experimentation and empowers production teams to respond quickly to process changes.To ensure consistent performance, organizations should document workflow structures, apply naming conventions for variables and manage version control.When combined with the Gateway’s data collection and visualization capabilities, this environment becomes a key enabler of adaptive manufacturing and continuous improvement. Summary This component of the Voyager Gateway transforms the platform into a flexible and intelligent automation hub.By allowing users to design and execute logic visually, it bridges the gap between operational systems and digital intelligence.Through accessibility, control and integration, this environment enables manufacturers to automate processes, enhance responsiveness and create connected and efficient production systems.

Comm

Overview This component within the Voyager Gateway provides a high-performance streaming layer designed for continuous, large-scale data exchange between production systems, edge devices, and enterprise platforms.It enables reliable real-time communication by treating industrial information as a series of continuous data streams, ensuring that events, measurements, and status updates move through the system with minimal delay and maximum resilience.This architecture allows factories to operate on live data, supporting rapid decision-making, automated responses, and scalable digital transformation initiatives. Purpose and Role In complex manufacturing environments, the ability to collect, process, and distribute real-time data is essential.This streaming layer functions as a central hub for data in motion, connecting machines, sensors, and software systems across multiple layers of the production architecture.It ensures that time-sensitive data—such as cycle completions, alarm states, and performance indicators—flows continuously to the systems that need it most, without requiring manual intervention or periodic synchronization.Through this capability, manufacturers can shift from reactive data analysis to proactive, event-driven operations. How It Works The system continuously captures normalized data from machines, controllers, and connected devices.Each stream is organized around topics that represent specific assets, production lines, or data types.Other applications within or outside the Gateway can subscribe to these streams to receive updates instantly as new events occur.Messages are stored and replicated within the system to ensure that no data is lost, even if temporary connectivity issues arise.Because this process operates asynchronously, it supports simultaneous high-volume data exchange between many producers and consumers, maintaining consistency and throughput across the entire factory network. Use in Manufacturing In a production context, the streaming layer serves as the foundation for real-time monitoring, analytics, and automation.It enables dashboards and visualization tools to display live machine data, provides analytics systems with instant access to performance metrics, and powers alert mechanisms that detect anomalies as they happen.For instance, when a machine enters a fault condition, the event can be transmitted immediately to maintenance systems or notification services, reducing downtime and improving responsiveness.It also supports long-term strategies such as predictive maintenance and quality optimization by making continuous data accessible for advanced processing and machine learning. Integration and Flexibility This streaming functionality integrates seamlessly with the Voyager Gateway’s broader data architecture.It works in conjunction with data storage components, automation logic engines, and cloud connectors to create a unified data ecosystem.Information gathered through field protocols or local interfaces can be published as live streams, while external analytics tools or enterprise systems can subscribe to receive updates in real time.The architecture is highly scalable, making it suitable for both single-site operations and multi-factory networks distributed across regions.Its modular design ensures that it can evolve alongside new technologies and integration requirements. Security and Governance Data security and governance are embedded within the streaming framework.All communication channels are encrypted, and authentication mechanisms ensure that only authorized systems can produce or consume data.Access permissions can be managed at a granular level, defining which devices, users, or services are allowed to interact with specific data streams.Comprehensive logging and auditing features record every transmission and connection event, ensuring full transparency and compliance with cybersecurity and data protection standards.This approach provides the flexibility of an open data system while maintaining the integrity and confidentiality of industrial information. Advantages and Best Practices The streaming layer delivers continuous insight into production performance and operational health.It enables real-time collaboration between operational and analytical systems, improves process visibility, and supports the deployment of intelligent automation.For best performance, organizations should define consistent naming conventions for streams, establish retention policies that balance data availability with storage efficiency, and monitor throughput to ensure stable operation under varying loads.By leveraging this component effectively, manufacturers can create a responsive, event-driven data infrastructure that underpins digital manufacturing excellence. Summary This component of the Voyager Gateway forms the core of its real-time data ecosystem.By enabling continuous, secure, and scalable streaming of industrial information, it connects machines, systems, and users in a seamless digital flow.With its combination of performance, reliability, and governance, the high-throughput streaming layer transforms production data into a living, dynamic asset—supporting faster decisions, optimized operations, and the connected factory of the future.

Vault

Overview This component within the Voyager Gateway provides a structured environment for storing, organizing, and querying industrial data.It transforms raw machine and process information into a relational format, allowing users to perform detailed analysis, generate reports, and integrate production data with enterprise systems.By offering a unified data structure, it ensures that information from diverse machines and sources can be accessed, compared, and utilized efficiently across the manufacturing organization. Purpose and Role In industrial environments, data is generated continuously from PLCs, CNCs, sensors, and connected systems.Without proper organization, this information remains fragmented and difficult to analyze.This component acts as the central repository for structured data, enabling consistent storage, efficient retrieval, and seamless integration with other tools such as analytics dashboards, ERP systems, or business intelligence platforms.It provides a foundation for performance monitoring, process optimization, and long-term data-driven improvement. How It Works The system receives normalized data streams from the Gateway’s collection layer, where information from machines and sensors is timestamped, categorized, and formatted into relational tables.Users can access this data using standard querying languages, perform filtering and aggregation, and combine variables from multiple machines or production lines.Data can be stored locally at the edge for real-time access or synchronized with centralized databases for enterprise-level analysis.The structure supports both historical archiving and continuous updates, ensuring long-term traceability without sacrificing performance.Built-in maintenance routines manage indexing, purging, and backup operations to keep the data layer optimized. Use in Manufacturing In daily operations, this functionality allows engineers and analysts to review historical machine performance, calculate efficiency metrics, and compare production trends over time.For example, cycle time, energy consumption, and quality data can be aggregated to identify bottlenecks or measure key performance indicators.Maintenance teams can use the stored data to correlate machine faults with environmental or operational conditions, supporting predictive maintenance strategies.By organizing information into a consistent, queryable structure, it becomes possible to transform raw shop-floor data into meaningful business insight. Integration and Flexibility The structured data environment is tightly integrated with all other components of the Voyager Gateway.Data collected through field connections, message protocols, or automation logic can be written directly into this layer for further use.It supports interfaces with reporting tools, cloud platforms, and external databases, enabling secure synchronization between on-premise and enterprise systems.Through this integration, organizations can maintain a single source of truth for all operational data—accessible by multiple systems while remaining under centralized control. Security and Governance Security and data integrity are key aspects of this component.Access rights determine who can read, modify, or manage data tables, and all interactions are logged for full traceability.Data is encrypted both in transit and at rest, ensuring protection against unauthorized access.Backup and redundancy mechanisms safeguard against data loss, and retention policies help maintain compliance with company and regulatory standards.This ensures that industrial data is managed with the same rigor and accountability as other enterprise information systems. Advantages and Best Practices By consolidating production data into a structured environment, this functionality supports consistent analytics and decision-making.It eliminates the fragmentation of data silos, enabling teams to work from shared, reliable datasets.To achieve optimal results, organizations should establish clear data models, maintain standardized naming conventions for variables, and periodically review storage policies to ensure optimal performance.Using this component as a central data backbone provides a solid foundation for advanced analytics, machine learning, and continuous improvement initiatives. Summary This element of the Voyager Gateway serves as the backbone of structured industrial data management.It transforms heterogeneous machine information into a coherent, queryable format that connects operational systems with business intelligence.By combining reliability, scalability, and security, it enables manufacturers to capture the full value of their production data—turning daily operations into a continuously improving, insight-driven process.

CNC

Overview This component within the Voyager Gateway enables direct communication and data exchange with computer numerical control (CNC) machines.It provides operators, engineers, and analysts with access to real-time production information, machine status, and performance metrics—consolidated into a single, secure environment.By translating complex CNC data into structured, readable information, it bridges the gap between shop-floor equipment and higher-level data systems, supporting smarter, faster decision-making across manufacturing operations. Purpose and Role CNC machines are critical assets in modern production, responsible for high-precision manufacturing tasks.However, the data generated by these machines is often difficult to access or confined within proprietary control systems.This interface provides transparent visibility into those data streams, enabling users to track machine utilization, tool status, program execution, and operational efficiency.It allows production teams to analyze behavior in real time, detect abnormalities early, and optimize cycle times, setup procedures, and maintenance schedules. How It Works The system connects to CNC controllers using supported industrial communication protocols such as Fanuc FOCAS, Heidenhain DNC, and MTConnect.It continuously reads process variables—spindle speed, feed rate, axis position, program line, tool number, and alarm codes—and normalizes them into a consistent format within the Gateway’s database.This information is available for both live visualization and historical analysis, enabling users to examine trends, track performance, and identify improvement opportunities.By processing data at the edge, it ensures minimal latency and reliable synchronization between machine activity and analytics tools. Use in Manufacturing On the production floor, this functionality allows supervisors and engineers to monitor the live status of multiple CNC machines simultaneously.They can identify idle states, active cycles, or alarm conditions at a glance, enabling quick responses to downtime or quality issues.Maintenance personnel can review tool usage, spindle load, or program execution patterns to anticipate wear or performance degradation.Production planners benefit from accurate runtime data that supports scheduling, job costing, and throughput optimization.Through this layer, CNC data becomes actionable intelligence for the entire manufacturing organization. Integration and Flexibility This interface integrates deeply with the Voyager Gateway’s ecosystem.Collected CNC data can be shared with analytics platforms, ERP or MES systems, and visualization tools for performance tracking and reporting.It can also interact with automation workflows or logic engines to trigger actions—such as notifications, data logging, or maintenance workflows—based on specific machine conditions.The architecture supports a wide variety of CNC brands and generations, making it compatible with both legacy and state-of-the-art equipment. Security and Governance All connections between CNC machines and the Gateway are secured using encrypted communication and strict authentication policies.Role-based permissions define which users can view or modify data, and audit logs maintain a complete record of all interactions for traceability.The system ensures network segmentation between control networks and IT systems, preventing unauthorized access to machine controls while still allowing safe data exchange.This layered approach provides robust protection without sacrificing performance or usability. Advantages and Best Practices This functionality brings complete visibility into CNC operations, turning previously isolated machines into transparent, measurable, and optimizable assets.It reduces downtime through proactive monitoring, supports predictive maintenance through historical analysis, and enables continuous process improvement through data-driven insights.To achieve optimal results, users should maintain consistent tagging for CNC variables, regularly validate data accuracy, and align analytics dashboards with production KPIs.The result is a unified view of machine performance that supports better planning, quality, and productivity. Summary This component of the Voyager Gateway establishes a secure and reliable data connection between CNC machines and enterprise-level systems.By transforming raw controller data into structured, actionable information, it empowers manufacturers to understand, optimize, and elevate machine performance across their operations—creating the foundation for connected, intelligent, and data-driven manufacturing.

Voyager access

Cloud connections settings

Asset manager

Companies

Cloudmanager

FactoryNebula Cloud Manager The FactoryNebula Cloud Manager is the central control environment of the FactoryNebula ecosystem. It provides a unified place where every Voyager device, every installed application and every configuration can be managed with clarity and precision. The Cloud Manager plays a key role in maintaining reliable communication between operational technology and information technology while supporting both small scale and large scale industrial environments. A Central Hub for All Edge Devices Every connected device appears within the Cloud Manager overview where its status, configuration and operational condition are continuously monitored. Devices can be enrolled with minimal effort because the Cloud Manager manages authentication, secure certificates and the complete setup process. This approach ensures consistent installations across entire production sites while reducing the need for on site interventions. Application and Container Orchestration The Cloud Manager provides full control over the applications that run on each Voyager device. Administrators can deploy, update or remove applications from a central location. This includes HMI interfaces, CNC and PLC data analysis tools, low code automation, streaming services, dashboards and many other FactoryNebula modules. Template based deployment is a key capability within this environment. Configurations can be prepared once and then applied to any number of devices. This greatly improves scalability and ensures predictable behavior across installations. Multi Tenant Structure for Customer Management The Cloud Manager supports a multi tenant design that separates customers, sites and departments into dedicated spaces. Each tenant has its own isolated data, settings and user groups. Role based access ensures that only authorized personnel can configure devices or view sensitive information. This structure allows integrators, service providers and large industrial customers to maintain strict separation while still benefiting from one unified platform. Security and Trust by Design Security is embedded in the architecture of the Cloud Manager. All communication is protected with certificate based authentication that verifies both the device and the server. Mutual certificate validation ensures that only trusted devices can interact with the environment. This method provides a reliable security foundation for industrial networks where safety and availability are essential. Configuration of Cloud Connectivity The Cloud Manager also guides the configuration of communication flows between devices and higher level systems. This includes connections to data lakes, data warehouses, enterprise platforms and analytic applications. Administrators can define how data is sent, which protocols are used and which destinations are allowed. Devices can therefore be prepared and configured remotely without physical access. Designed for Scalable Digital Manufacturing By combining device management, application orchestration, tenant control, security management and cloud connectivity into one environment, the FactoryNebula Cloud Manager becomes an essential component within the digital manufacturing landscape. It enables consistent and maintainable deployments of industrial edge technology while supporting the increasing demand for data driven production. The Cloud Manager forms a strategic layer that connects machines and enterprise systems in a reliable and future proof manner. It is designed to grow with every FactoryNebula installation and serves as the foundation for a fully connected and intelligent factory.

PLC

Overview This component within the Voyager Gateway provides a direct communication layer between programmable logic controllers and higher-level systems.It allows operators, engineers, and technicians to access real-time machine data, monitor performance, and execute diagnostics without needing vendor-specific PLC software or complex integrations.The system translates raw signals from industrial controllers into structured information that can be used for visualization, analytics, and decision-making across the factory environment. Purpose and Role In manufacturing, PLCs act as the control core for machines and production lines, but their data is often isolated within closed systems.This interface bridges that gap by creating a transparent connection between control-level devices and the Gateway’s data infrastructure.It enables users to observe live process variables, view operational states, analyze alarms, and collect long-term historical data—all from a centralized platform.Through this functionality, production teams gain visibility into machine behavior, enabling faster troubleshooting and improved operational efficiency. How It Works The system communicates with PLCs using standard industrial protocols such as Modbus TCP/RTU, Siemens S7, Ethernet/IP, and OPC UA.It collects process variables including input and output states, counters, timers, diagnostic flags, and error codes.Data is then normalized, timestamped, and stored within the Gateway’s unified database layer for use by other components such as dashboards, analytics tools, or reporting systems.Because this connection operates at the edge of the production network, it ensures minimal latency and reliable synchronization between machine data and higher-level applications. Use in Manufacturing On the shop floor, the interface provides real-time visibility into production processes.Operators can check live PLC states, identify machine stoppages, and monitor sensor readings directly through web-based dashboards.Maintenance teams can use historical data to identify recurring faults or deviations, while engineers can compare process variables across shifts or product types to optimize cycle times.By centralizing PLC data, organizations reduce the need for on-site intervention and gain the ability to make data-driven adjustments in real time. Integration and Flexibility This functionality is deeply integrated into the Voyager Gateway’s architecture.Collected data can be forwarded to other systems such as ERP, MES, or business intelligence platforms for further analysis.It also interacts seamlessly with visualization, reporting, and automation tools within the Gateway ecosystem, ensuring a consistent data flow from the machine level to enterprise systems.The structure is protocol-agnostic, allowing integration with a wide range of PLC brands and models—from legacy equipment to modern controllers. Security and Governance All communication between controllers and the Gateway is handled using encrypted channels and authentication mechanisms.User roles define who can access, monitor, or adjust controller parameters, ensuring that only authorized personnel can interact with control-level data.Audit logs record all read and write operations for full traceability, while network segmentation prevents unauthorized systems from accessing the control layer.These measures guarantee that production data remains both accessible and secure within the broader factory network. Advantages and Best Practices The interface delivers a unified, vendor-independent method for connecting to PLCs across the factory.It simplifies machine connectivity, reduces the reliance on specialized programming tools, and enhances collaboration between production, maintenance, and IT departments.To achieve the best results, organizations should maintain standardized naming conventions for variables, monitor data quality regularly, and ensure that access permissions are reviewed periodically.Properly configured, this functionality forms the backbone of reliable industrial data acquisition and real-time operational insight. Summary This component of the Voyager Gateway provides a direct and secure link between machine controllers and the digital ecosystem.By enabling real-time monitoring, data collection, and diagnostics from a centralized environment, it helps manufacturers bridge the gap between operational control and data intelligence—laying the groundwork for smart, connected, and efficient production systems.